Welcome to Welcome to

Login
User Name

Password

Don't have an account yet? You can create one. As a registered user you have some advantages like theme manager, comments configuration and post comments with your name.

Main Menu
icon_home.gif Home

icon_community.gif Community
tree-T.gif Discussion Forums
tree-T.gif Shout Box
tree-L.gif Member Map
som_downloads.gif Resources
tree-T.gif Events Calendar
tree-T.gif Photo Gallery
tree-T.gif Downloads
tree-T.gif Articles
tree-L.gif Web Links
icon_members.gif Account Tools
tree-T.gif Your Account

User Info

Welcome, Anonymous
User Name
Password

· Register
· Lost Password
People Online:
Visitors: 39
Members: 4

We received
22461413
page views since
March 2004

Server Date/Time
4 February 2012 10:43:39 CST (GMT -6)

  
The Vintage Japanese Motorcycle Owners Group: Discussion Forums

Vintage Japanese Motorcycle Owners Group :: View topic - Just saved a Suzuki GT 185cc from my mother-in-laws bacement


Just saved a Suzuki GT 185cc from my mother-in-laws bacement

 
Post new topic   Reply to topic    Vintage Japanese Motorcycle Owners Group Forum Index -> Suzuki
View previous topic :: View next topic  
Author Message
chatvmax
Weekend Warrior
Weekend Warrior


Joined: Aug 02, 2010
Posts: 7
Location: Pitt PA

PostPosted: Mon Aug 02, 2010 1:16 pm    Post subject: Just saved a Suzuki GT 185cc from my mother-in-laws bacement Reply with quote

Just saved a Suzuki GT 185cc from my mother-in-laws bacement and Im looking for some info...

How can I find out:
what is the exact year?
what is the correct oil mixture ration if i dont trust the oil injection ?
what is the exact type of plug and gap?
where can i locate the front brake master cylender,, the one on the bike is completely rotted inside and out..?\
where is a good source for parts in general..?

Thanks for any insite....
Back to top
View user's profile Send private message
jsmith1107
Weekend Warrior
Weekend Warrior


Joined: May 03, 2010
Posts: 27
Location: Chanhassen

PostPosted: Mon Aug 02, 2010 2:27 pm    Post subject: Reply with quote

I am not an expert by any means but I do have 3 bikes. Look for the code on the yoke of the bike---meaning right in front of the gas tank where the steering stem comes up. Also, there should be a code on the engine. Start there and then google the number you found with the bike type. Best thing I found to do is to first of all---find out the year and then ask questions or find a Clymer manual to help you out. The clymer will tell you everything you need to know but first you do need the year of the bike. A good source for parts is definitely EBAY.

Hope that helps a little.
Back to top
View user's profile Send private message
Rizingson
Commuter
Commuter


Joined: Oct 30, 2009
Posts: 536
Location: Parker, CO

PostPosted: Mon Aug 02, 2010 7:17 pm    Post subject: Reply with quote

You should be able to determine year by matching paint scheme at this website:
http://www.suzukicycles.org/All-Suzuki/all_suzuki_models.html
Also the date of manufacture on the yoke, months 9-12 usually go to the next year. Suzuki also uses a year letter code, not sure where it is on the bike offhand, but K=1973 L=1974 M=1975 A=1976 B=1977 Yours is not a '73 because that year had drum brakes in the front.
As far a pre-mix. Don't disable or run the CCI oil empty. You can use a light ratio 40:1 for initial startup while making sure the injection pump is primed and beginning to move oil through the clear lines. This pump supplies oil to a couple of bearings on the crank as well as the cylinder wall, it must be functional.
Paul Miller Suzuki is also a good parts source as well a e-bay.
Purchase a manual first thing, as it will give you the basic tuneup and trouble shooting guides to get it running again.
My GT185 is a 1973 (first year) and is one of my favorite bikes to ride. Light weight and plenty of snap for around town and up to 60 MPH easliy.
Back to top
View user's profile Send private message
chatvmax
Weekend Warrior
Weekend Warrior


Joined: Aug 02, 2010
Posts: 7
Location: Pitt PA

PostPosted: Tue Aug 03, 2010 9:44 am    Post subject: Reply with quote

Thanks for the tip ,,
Paul Miller Suzuki has a phone # on there website but it is not a valid #...??

I WILL get a manuak,,
BUT:
If I could get the answer to a couple straight forward questiions I may be able to hear this motor run today,,,.... Smile !! Smile
Bike Idenification [ Gold and While [ GT185 ] with a front disk brake...

1] What is the procedure to prime the oil pump....?

2] The aircleaners are 2 metal round cylenders with rubber on the ends and holes drilled in them,,
They really look like there was some foam over them possibly with some light oil,, [ guessing ]
BUT now there just the metal cones,, can i get some foam from ,, say a dirt bike air filter abnd cover the cones while im trying to find replacements,,,?
[ a source on the air filters would be great ]

3: what would the pre mix in the tank be while im "testing" the pre-mix pump [ that I have no reason to believe works ]
I would like to put one gallon of gas in so how much oil...

PS: I know I am a dumb as@#@SS when it comes to these bikes but they are so bad ass ;;I LOVE IT ::
Back to top
View user's profile Send private message
CaptCatFish
Weekend Warrior
Weekend Warrior


Joined: Mar 27, 2010
Posts: 116
Location: Robbinsville, NC

PostPosted: Tue Aug 10, 2010 3:03 am    Post subject: Reply with quote

Take a deep breath, slow down and relax! These old bikes are supposed to be fun and not stress you out! Its better to take a little longer and do it right than attempt something a little too fast and regret it later.

In answer to your questions, I'm pretty sure 40:1 is 3-4 ounces of oil to one gallon of gas (4 ounces divided into 128 ounces in a gallon = 32:1 if I've done the math right).

For parts, I like Dillion Brothers (powersportspro.com). They've had almost everything I need and great parts schematics for everything old and funky.

To prime the oil pump, I think the preferred way is to first make sure the oil is getting to the pump by loosening the connection at the pump until you are certain there is no air in the oil line between the tank and pump. After that, start the bike and make oil is moving thru to the bearings by observation of the air bubbles that are sure to be between the oil pump and banjo fittings at the base of the cylinders. The air bubbles should rapidly disappear in all of the oil lines if the pump is working properly. Also hold the oil pump lever completely open while it is idling. This will hasten clearing the lines and the delivery of oil to the crankcase.

I was a little OCD about the oil thing on my T500 when first starting and had squirted a liberal amount of injector oil directly under the pistons through the intake ports while I had the carbs off for cleaning. It probably wasn't necessary but I felt better knowing that oil was on the main bearings. It will smoke more than usual at first and you may foul a plug or two but it was worth it too me for the piece of mind.

CaptCatFish

_________________
Old and ugly (but say it ain´t so)
Back to top
View user's profile Send private message
Bikegeezer
Gear Head
Gear Head


Joined: Dec 26, 2007
Posts: 1215
Location: Scottsdale, Arizona

PostPosted: Tue Aug 10, 2010 4:11 pm    Post subject: Reply with quote

Regarding the air cleaners, that bike should have the setup as in the picture. #1 is attached to the frame above #11. I suggest you try to find these parts, either new or used. That bike won't run worth a darn with those pods that some PO stuck on there. BTW, I believe your bike is a '74. Check the manufacture date on the steering neck. Spark plug is NGK brand, # B7HS. Plug gap is .028".


Here's what the connector tube looks like, but don't even think about buying this one. They're about $23 and still available from Suzuki.
http://cgi.ebay.com/ebaymotors/Suzuki-73-77-GT185-K-L-M-A-B-Tube-Air-Cleaner-Outlet-JP-/110465823730
If you're lucky, the PO left the airbox (part #1) attached to the frame, 'cause that part is discontinued. If it's gone, I suggest you grab this one NOW. http://cgi.ebay.com/ebaymotors/SUZUKI-GT185-GT-185-AIR-FILTER-HOUSING-_W0QQcmdZViewItemQQitemZ270537866650QQptZMotorcyclesQ5fPartsQ5fAccessories
Or this one - it comes with the connecting tube and clamps, and likely the air cleaner element as well. http://cgi.ebay.com/ebaymotors/1975-Suzuki-GT185-airbox-air-box-_W0QQcmdZViewItemQQitemZ380244577208QQptZMotorcyclesQ5fPartsQ5fAccessories

Brake master cylinder - http://cgi.ebay.com/ebaymotors/75-Suzuki-GT185-GT-185-front-disc-brake-master-cylinder-_W0QQcmdZViewItemQQitemZ160452998998QQptZMotorcyclesQ5fPartsQ5fAccessories

And here's a shop manual for you. http://cgi.ebay.com/ebaymotors/1973-78-Suzuki-GT185-GT-185-Factory-Service-Manual-_W0QQcmdZViewItemQQitemZ250678462927QQptZMotorsQ5fManualsQ5fLiterature

Any other questions? Shocked

Stu



Last edited by Bikegeezer on Wed Aug 11, 2010 7:07 am; edited 6 times in total
Back to top
View user's profile Send private message
typan
Weekend Warrior
Weekend Warrior


Joined: Feb 07, 2010
Posts: 17
Location: United Kingdom

PostPosted: Tue Aug 10, 2010 4:26 pm    Post subject: Reply with quote

If it's anything like my GT250, it's a real pain trying to get it fixed to the airbox, I've still not got it on properly yet ! Wink
Back to top
View user's profile Send private message
MR.CHocko
Gear Head
Gear Head


Joined: Oct 02, 2006
Posts: 1946
Location: New Britian, CT

PostPosted: Tue Aug 10, 2010 6:41 pm    Post subject: Reply with quote

If anyone want's Paul Miller's number let me know. I live like five minutes from his shop and I can get his phone number. I have heard this tho, that he recently laid off like almost everyone in his shop. He had a staff of like 8 or 9 people. Let me ask around and I will see what is going on.
Back to top
View user's profile Send private message AIM Address
Bikegeezer
Gear Head
Gear Head


Joined: Dec 26, 2007
Posts: 1215
Location: Scottsdale, Arizona

PostPosted: Wed Aug 11, 2010 6:53 am    Post subject: Reply with quote

CHocko,
I met Paul at Vintage Days, and he gave me his contact info. 860-828-1771.

Stu
Back to top
View user's profile Send private message
jws3
Weekend Warrior
Weekend Warrior


Joined: Apr 05, 2008
Posts: 68
Location: USA

PostPosted: Mon Aug 30, 2010 6:40 pm    Post subject: AFAIK he had one guy working for him over the last 2-3 years Reply with quote

MR.CHocko wrote:
If anyone want's Paul Miller's number let me know. I live like five minutes from his shop and I can get his phone number. I have heard this tho, that he recently laid off like almost everyone in his shop. He had a staff of like 8 or 9 people. Let me ask around and I will see what is going on.


Wouldn't surprise me if he did lay people off. Damned near impossible to get a return call or info. Good parts, but customer service/responsiveness need work big time.
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    Vintage Japanese Motorcycle Owners Group Forum Index -> Suzuki All times are GMT - 6 Hours
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You can attach files in this forum
You can download files in this forum

Powered by phpBB © 2001, 2005 phpBB Group

Theme Graphics By Ian Fox

All logos and trademarks in this site are property of their respective owner. The comments are property of their posters, all the rest © 2002 by me.

PHP-Nuke Copyright © 2004 by Francisco Burzi. This is free software, and you may redistribute it under the GPL. PHP-Nuke comes with absolutely no warranty, for details, see the license.
Page Generation: 0.11 Seconds