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The Vintage Japanese Motorcycle Owners Group: Discussion Forums

Vintage Japanese Motorcycle Owners Group :: View topic - CL350 Top end rebuild


CL350 Top end rebuild
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fasterspider
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Joined: Feb 04, 2007
Posts: 2312
Location: Studio City, Los Angeles, Ca. 91604

PostPosted: Wed Feb 17, 2010 2:48 pm    Post subject: CL350 Top end rebuild Reply with quote

My Scrambler developed a knock at idle after a spirited 15 mile run on the 101 freeway at WOT.
So I have the engine out of the bike and almost apart.





My cam shaft is scored and worn.

The right piston was the big culprit although there was other major problems too.

The cylinder wall is scored.

The cam chain destroyed the guide and then some.


The motor is toast as far as I am concerned, it is going to be cheaper to buy another engine and put the new parts I bought for this one in it instead of buying all the parts I need to make this engine right again.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com


Last edited by fasterspider on Wed Feb 17, 2010 11:17 pm; edited 1 time in total
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Hoodellyhoo
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Joined: Mar 31, 2009
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Location: Menasha, WI

PostPosted: Wed Feb 17, 2010 6:07 pm    Post subject: Reply with quote

Bummer! How many miles are on the bike?
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05c50
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Joined: Oct 26, 2007
Posts: 1051
Location: Greensburg Pa

PostPosted: Wed Feb 17, 2010 8:57 pm    Post subject: Reply with quote

So, what do you think happen? Kinda looks like oil starvation. Oil pickup plugged up or maybe oil pump went south?

.........Paul

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Last edited by 05c50 on Wed Feb 17, 2010 9:43 pm; edited 1 time in total
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fasterspider
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Joined: Feb 04, 2007
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Location: Studio City, Los Angeles, Ca. 91604

PostPosted: Wed Feb 17, 2010 9:38 pm    Post subject: Reply with quote

Hoodellyhoo wrote:
Bummer! How many miles are on the bike?

Unknown, the engine and the cluster are from salvaged bikes.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com
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FalldownPhil
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Joined: Dec 24, 2009
Posts: 134
Location: Marina del Rey, CA. USA

PostPosted: Wed Feb 17, 2010 10:03 pm    Post subject: Reply with quote

Ray,
Instead of calling this thread "350 Tear Down" you should have called it
"350 Torn Up" ROTFL
How about a picture of that beautiful cam chain roller?
It is amazing that your bike ran as well as it did for as long as it did.
It is great testimony for the durability of that little Honda. The pictures
don't really show all the damage. One tuff bike.
Good luck with it Ray.
Very Best,
Phil

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May Be Regretted At Leisure!
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fasterspider
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PostPosted: Wed Feb 17, 2010 10:20 pm    Post subject: Reply with quote

FalldownPhil wrote:
Ray,
Instead of calling this thread "350 Tear Down" you should have called it
"350 Torn Up" ROTFL
How about a picture of that beautiful cam chain roller?
It is amazing that your bike ran as well as it did for as long as it did.
It is great testimony for the durability of that little Honda. The pictures
don't really show all the damage. One tuff bike.
Good luck with it Ray.
Very Best,
Phil

Sure thing Phil, here is the tensioner.

The cam chain guide was still available for $20.00 and it is local which means I will have it before I have the pistons & rings I bought from ebay, 3rd over for $92.59 shipped. Now, I won't have to replace the cylinders, I will just have them bored instead.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com
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FalldownPhil
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Joined: Dec 24, 2009
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Location: Marina del Rey, CA. USA

PostPosted: Wed Feb 17, 2010 10:37 pm    Post subject: Reply with quote

Well that is good news.
I suppose that next you are going to tell me the
new cam chain roller is round instead of oval too.
Just imagine how well it will run with a rebuilt engine.
Best,
Phil

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fasterspider
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PostPosted: Wed Feb 17, 2010 10:57 pm    Post subject: Reply with quote

FalldownPhil wrote:
Well that is good news.
I suppose that next you are going to tell me the
new cam chain roller is round instead of oval too.
Just imagine how well it will run with a rebuilt engine.
Best,
Phil

I am thinking it will run like a raped ape because it ran good before it started knocking.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com
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Bikegeezer
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Joined: Dec 26, 2007
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Location: Scottsdale, Arizona

PostPosted: Thu Feb 18, 2010 7:34 am    Post subject: Reply with quote

Ray,
It looks like the mangled roller in that tensioner siezed on its shaft. Fear of something like this is the reason I tore mine down before even trying to start it, even though it had only 7K showing on the clock. One thing really odd about yours is that the small roller looks to be in perfect shape, while the one that's torn up is maybe 1/2 of it's original size. But it appears to still have the original bead around most of the OD. I'm thinking that somehow, someone fitted an incorrect roller in that tensioner assembly. I'm sure you adjusted the cam chain tension, but was it quiet?

Stu
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fasterspider
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PostPosted: Thu Feb 18, 2010 9:36 am    Post subject: Reply with quote

Bikegeezer wrote:
I'm sure you adjusted the cam chain tension, but was it quiet?

Stu

Yes, I had adjusted the chain probably 5 or 6 times in a year and the engine was quiet. There was no indication anything was wrong until I was 2 minutes from my house.
When I 1st fired up the engine a year ago, the cam chain was so loose, it sounded like two or three cam chains. Rolling Eyes

This engine has been open before but, by who? Primitive Pete the wreckanic with meat hooks for hands.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com
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Russell
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Joined: Nov 02, 2008
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PostPosted: Thu Feb 18, 2010 12:53 pm    Post subject: Reply with quote

Good luck with the rebuild.Perhaps a year or so back you seemed a bit reserved about the Scrambler and unsure that it would be staying in the family.Have you become a bit attached?
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fasterspider
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PostPosted: Thu Feb 18, 2010 2:25 pm    Post subject: Reply with quote

Russell wrote:
Good luck with the rebuild. Perhaps a year or so back you seemed a bit reserved about the Scrambler and unsure that it would be staying in the family. Have you become a bit attached?

I love that bike, it is tons of fun and makes me smile so wide I almost swallow my face when I ride it.
But, she is still going to be for sale when she is done.
The problem is, she is never done and costing me more money than I will be able to sell her for.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com
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Russell
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PostPosted: Thu Feb 18, 2010 3:26 pm    Post subject: Reply with quote

It's odd the way these old bikes can work on the psyche. There are a couple of great all round current bikes in our shed with power to burn etc but the one that brings the biggest smile to my face is the beat up original old CB175 twin. It is FAR too small for me physically to sit on, is about as fast as the push bikes in the shed,has wooden feeling brakes,and suspension that keeps the bodywork from dragging on the tops of the tyres most of the time.Go figure!
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fasterspider
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Location: Studio City, Los Angeles, Ca. 91604

PostPosted: Thu Feb 18, 2010 3:42 pm    Post subject: Reply with quote

Russell wrote:
It's odd the way these old bikes can work on the psyche. There are a couple of great all round current bikes in our shed with power to burn etc but the one that brings the biggest smile to my face is the beat up original old CB175 twin. It is FAR too small for me physically to sit on, is about as fast as the push bikes in the shed, has wooden feeling brakes, and suspension that keeps the bodywork from dragging on the tops of the tyres most of the time. Go figure!

I had a CB175 here two weeks ago and have it coming back again next week for a new float valve install, fun but, too small.

Check out the new cam chain tensioner & roller compared to the old one.

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Ray #1
71 CL350K3 Scrambler
79 CBX
10 VFR1200F
bakmanrayman [at] yahoo [dot] com
fasterspider [at] gmail [dot] com
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Bikegeezer
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Joined: Dec 26, 2007
Posts: 1215
Location: Scottsdale, Arizona

PostPosted: Thu Feb 18, 2010 7:10 pm    Post subject: Reply with quote

[quote="fasterspider"]
Russell wrote:

Check out the new cam chain tensioner & roller compared to the old one.

Yeah, I bought one, too. You're also going to replace that slipper blade, I assume?

Stu
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