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The Vintage Japanese Motorcycle Owners Group: Discussion Forums

Vintage Japanese Motorcycle Owners Group :: View topic - 1974 T500 Not Getting Juice


1974 T500 Not Getting Juice
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dorT500
Gear Head
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Joined: Jul 10, 2008
Posts: 1639
Location: Galveston County, Tx.

PostPosted: Thu Dec 23, 2010 12:56 pm    Post subject: Reply with quote

Leland1 wrote:
Ok. The points had corrosion on them so I took em off and cleaned em. Finally picked up a multimeter last night. I unhooked the kill switch to be sure it wasn't grounding out. On the 200 ohm setting I took a couple wires and stuck them to the points where the plug of the stator coil plugs to the ignition coil and kicked it over. No change on the multimeter in every configuration I could think of.

What's my next move? Points and condensers? Stator coil?
Leland1 wrote:
My experience... not too much.......I guess by points you mean the coil that goes over the stator? ....... Set the points? What's that mean?




Leland1 wrote:
You mean the points on the ignition coil under the tank? I did clean those.



Leland1 wrote:
....On the 200 ohm setting I took a couple wires and stuck them to the points where the plug of the stator coil plugs to the ignition coil and kicked it over......
I'm lost. You keep/kept referring to the ignition coil (as in singular) and 'coil that goes over the stator" ( As in charger coil or an exciter coil on a PEI /GT500 engine) GT500 has only one ignition coil. Does this bike have ignition points and condensers ...like the picture above? ....kinda sounds like a GT500PEI (Pointless Electronic Ignition) transplant action going on here. Also you use the ohm settings for checking resistance. Don't do that on a line with current in it...you can damage the multimeter. Does it look like the wiring harnesses have been opened an worked on even if it is not a GT500 system?
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Leland1
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Joined: Dec 06, 2010
Posts: 40
Location: Richland/Central Mississippi

PostPosted: Thu Dec 23, 2010 1:55 pm    Post subject: Reply with quote

Yeah... I see what you mean...

I'm typing on my cell so I try to keep it short and apparently not very to the point. Lol! (point... get it!)

Anyway sorry about the confusion. Let me clarify.

Yes.. the ignition coil under the gas tank I was referring to is indeed a 2 coil pack with "T500- (insert part # here) on the side of both. I cleaned the square points on them when I got the bike. The points on the stator coil (charging coil? ) were checked and cleaned 2 days ago, as well as the points on the inside of the stator coil itself.. My bike does have condensers and points as the picture you showed me the other day.

I unplugged the ignition coils from the stator coil and ran 4 wires to the 4 points inside the plug for the stator coil (male end) and kicked her off in every configuration I could think of with no effects. I unhooked (read "snipped") a wire on the kill switch to be sure it wasn't grounding itself out.

That help any? I'm still kinda new to the motorcycle mechanic jargon. This the limit to my small engine vocabulary and experience.....

My lawn mower don't run....

(Spray some "Start Damnit!" Into carb,turn over with no luck.Kit and clean carb, take wire grill brush to magnito, insert gas into tank)

Works now!

Repeat 5 times then repeat with a few weed wackers to gain my full wealth of knowledge)
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dorT500
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Joined: Jul 10, 2008
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Location: Galveston County, Tx.

PostPosted: Thu Dec 23, 2010 6:41 pm    Post subject: Reply with quote

Leland1 wrote:
......I unplugged the ignition coils from the stator coil and ran 4 wires to the 4 points inside the plug for the stator coil (male end) and kicked her off in every configuration I could think of with no effects. I unhooked (read "snipped") a wire on the kill switch to be sure it wasn't grounding itself out.....
If I understand you correctly that is not going to do any good for a number of reasons ..in fact one of those four wires (Blue) in the stator harness plug is just the wire for the neutral safety switch. If I were you I would just put everything back like it was and start fresh. Determine if both coils are ok with test shown earlier. Below is a wiring diagram. If you are moving wires around, bypassing components, etc. I won't be much help. I would always be wondering if you 'did this or did that'. A cheap non-powered test light will be good enough to do the timing when it comes time to do that. You should use a metal ignition points file,not sandpaper, ($3-$4 at an auto supply) to to get nice square/flat butting of the ignition points. Afterward wipe the points by pulling a paper business card(a touch of lacquer thinner wouldn't hurt) through them until the card comes out clean. They need to be adjusted to the proper gap (.012-.016 in.) BEFORE you do the timing. Here are some pics off ebay I have edited..along with a wiring diagram. Hope this helps. Good Luck







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Leland1
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Joined: Dec 06, 2010
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PostPosted: Fri Dec 24, 2010 9:16 am    Post subject: Reply with quote

Well.. the ignition coils are shot. I can stretch the plug wire at the coils about 1 inch so I'm thinking they won't fire because the wire isn't connected inside the insulation. Do I need good ignition coils before I set the points?
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dorT500
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PostPosted: Fri Dec 24, 2010 4:12 pm    Post subject: Reply with quote

Leland1 wrote:
Well.. the ignition coils are shot. I can stretch the plug wire at the coils about 1 inch so I'm thinking they won't fire because the wire isn't connected inside the insulation. Do I need good ignition coils before I set the points?
Are you sure you are not pulling on the separate protective sleeve for the wire insulation? That protective sleeve also goes all the way to the coil body. Did you ever test the ignition coils as posted earlier? If it is not clear to you where to measure, here is a drawing off the internet that I have modified and edited. Good Luck

Edit: Nah, never mind about the sheathing. I was 'reaching for straws' with that question.


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Last edited by dorT500 on Sun Jul 10, 2011 4:50 pm; edited 1 time in total
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Leland1
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PostPosted: Fri Dec 24, 2010 6:30 pm    Post subject: Reply with quote

I took some pics just in case Id need them. Ill post them tomorrow so I can get to a computer to upload them.
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rdaystrom
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PostPosted: Sat Dec 25, 2010 3:34 am    Post subject: Reply with quote

Seems like there is a language barrier here. Points here and there???? The ignition points also known as contact breakers. Perhaps contact breaker would be a better term to use at this "point."
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jayel
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Joined: Apr 28, 2008
Posts: 815
Location: Southeast Iowa, 74 Yam TX650A, 78 Yam SR500E, 87 H-D XLH 1100

PostPosted: Sat Dec 25, 2010 6:14 am    Post subject: Reply with quote

you said you cut one of the kill switch wires, is the kill switch a true grounding switch or does the power for the coils run thru it? what year/model do you have?
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Leland1
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PostPosted: Sat Dec 25, 2010 10:28 am    Post subject: Reply with quote

I figured it was a true grounding switch.....1974 T500L
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dorT500
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PostPosted: Sat Dec 25, 2010 2:28 pm    Post subject: Reply with quote

Power for the coils runs through the kill switch and I suppose Hmm you could just remove the coil harness, set it aside and use some jumper wires(see yellow dots by coils) on the male connections(in the same configuration) of the supply harness to time (as you had asked about earlier) the 'contact breakers' Wink but I really don't see the 'point'..it won't run without the ignition coils. Until you can afford the parts you need you might consider cleaning every single electrical connection on that bike...that will be almost cost free, give you a good opportunity to become very familiar with even more areas of the bike and give you a good headstart when it comes time to move on to other repairs when it is time. Either that or cover with a blanket until you know for sure you can get bonded title. Hang in there. :h
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Leland1
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Location: Richland/Central Mississippi

PostPosted: Sat Dec 25, 2010 4:18 pm    Post subject: Reply with quote

http://www.mikesxs.net/products-27.html#products

Will a set of the $24 coils work on my bike?
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dorT500
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PostPosted: Sat Dec 25, 2010 4:49 pm    Post subject: Reply with quote

I don't know that those would work as permanent replacements. None of them meet the resistance specs and then there is the question of if you could get them to mount/fit properly. I will defer to someone else for comments on that. Anybody?

But let's back up here a minute. Let's find out if your originals are ok. If you think there is enough good wire coming out of the coils to connect NGK Splicers and new wire to them than that would be a good option. If you are 100% sure the spark plug wires are broken inside the insulation then go ahead and cut it and measure resistance with the ohms setting on a multimeter. If you wind up using the splicers just be sure and cut the suspected area as far away from the coil body as possible and if you have to, keep snipping it off a little at time until you are no closer than a few inches away from the coils.

http://www.ngksparkplugs.com/products/performance/splicers.asp


http://www.google.com/search?client=firefox-a&rls=org.mozilla%3Aen-US%3Aofficial&channel=s&hl=en&source=hp&q=NGK+splicers&btnG=Google+Search#q=NGK+splicers&hl=en&client=firefox-a&hs=zSe&sa=G&rls=org.mozilla:en-US:official&channel=s&prmd=ivnsfd&source=univ&tbs=shop:1&tbo=u&ei=NYAWTerfD4a8lQeNqvG-DA&oi=product_result_group&ct=title&resnum=3&ved=0CC4QrQQwAg&biw=1016&bih=566&fp=83f87efc6f926f13

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