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The Vintage Japanese Motorcycle Owners Group: Discussion Forums

Vintage Japanese Motorcycle Owners Group :: View topic - GT 500 fork re-assembly.


GT 500 fork re-assembly.
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Bikegeezer
Gear Head
Gear Head


Joined: Dec 26, 2007
Posts: 1279
Location: Scottsdale, Arizona

PostPosted: Tue Mar 16, 2010 1:39 pm    Post subject: Reply with quote

That's correct. If the valves can be wiggled slightly on the fork tubes, you're good to go.

Stu
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jackyman
Weekend Warrior
Weekend Warrior


Joined: Jan 24, 2010
Posts: 20
Location: england

PostPosted: Wed Jun 16, 2010 2:25 pm    Post subject: Reply with quote

Very Happy Finally got around to finishing off the fork re-build, minor hiccup with the end cap refurbishment! As you can see from the photos I have replaced the originals with some of my own design and making. The originals were sadly butchered by an over zealous plater!
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jackyman
Weekend Warrior
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Joined: Jan 24, 2010
Posts: 20
Location: england

PostPosted: Wed Jun 16, 2010 3:05 pm    Post subject: Photos Reply with quote

Completed forks, powder coated fork legs, re-chromed tubes and own end caps.


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jackyman
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Joined: Jan 24, 2010
Posts: 20
Location: england

PostPosted: Wed Jun 16, 2010 3:22 pm    Post subject: Additional pics. Reply with quote

Original rubber gaiters to !
End caps manufactured by myself , thanks to the boss ! Comments welcome .



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Turned/milled endcaps, thread & bottom face hard anodised.
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Bikegeezer
Gear Head
Gear Head


Joined: Dec 26, 2007
Posts: 1279
Location: Scottsdale, Arizona

PostPosted: Wed Jun 16, 2010 8:36 pm    Post subject: Reply with quote

Excellent job on the top nuts. If those dust covers are NOS, you may find them looking like they're 30 years old in a couple of months - cracked and split. We have a Frenchman on this forum who makes them from modern polymers. They should outlast the bike. Dor, do you remember the guy's name?

Stu
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dorT500
Gear Head
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Joined: Jul 10, 2008
Posts: 1638
Location: Galveston County, Tx.

PostPosted: Wed Jun 16, 2010 8:48 pm    Post subject: Reply with quote

fr.lavallee [at] free [dot] fr

http://vjmog.com/ftopict-5001-lavallee.html



Suzuki GT500 fork boots email fr.lavallee@free.fr.jpg
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GONE.......WITH A PUFF OF SMOKE AND A BLUR OF SPOKE........
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jackyman
Weekend Warrior
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Joined: Jan 24, 2010
Posts: 20
Location: england

PostPosted: Thu Jun 17, 2010 8:37 am    Post subject: Reply with quote

Thanks for the tip, will certainly keep an eye on their condition.
They actually are the ones that were on the bike when it was given to me about 10 years ago, so I've no idea as to their origin.
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Bikegeezer
Gear Head
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Joined: Dec 26, 2007
Posts: 1279
Location: Scottsdale, Arizona

PostPosted: Fri Jun 18, 2010 8:09 am    Post subject: Reply with quote

jackyman wrote:
Thanks for the tip, will certainly keep an eye on their condition.
They actually are the ones that were on the bike when it was given to me about 10 years ago, so I've no idea as to their origin.
Then maybe you'll be okay. The reason I said what I did is because of my experience after buying a NOS set from the UK on eBay. They were still in original packaging and were perfect. Less than 2 months after installation, they were as badly cracked as the originals. And they cost me a ridiculous amount. Lesson learned for me.

Stu
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dorT500
Gear Head
Gear Head


Joined: Jul 10, 2008
Posts: 1638
Location: Galveston County, Tx.

PostPosted: Fri Jun 18, 2010 8:33 am    Post subject: Reply with quote

As I had mentioned in a different post....same thing happened to me to the rubber on a pair of NOS front foot pegs T500 that I bought right off the warehouse shelf from an old dealership. No telling how long they had been sitting up there in that hot dusty loft. They looked great at first. After a few weeks of use and exposure they started to disintegrate. I wound up putting the original ones back on. Reproduction rubber for the front foot rests are very expensive but I will have to bite the bullet sometime in the near future. Rolling Eyes
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Bikegeezer
Gear Head
Gear Head


Joined: Dec 26, 2007
Posts: 1279
Location: Scottsdale, Arizona

PostPosted: Sat Jun 19, 2010 5:49 am    Post subject: Reply with quote

Ouch! Just checked repro decal's site and see they've doubled in price over the past couple years. At least you get something for your money that won't crumble to dust in a few months. Doesn't look like they have them in stock, though. Special order only.

Stu

Suzuki T500 & GT500
Footpeg Rubber (set of 2)
Replaces OEM: 43550-16400
High qualilty replica of original OEM footpeg rubbers.
Sold only as a set.

BRT5-005
$84.99 USD per set plus shipping
Contact us for shipping cost
parts [at] reproductiondecals [dot] com
SPECIAL ORDER ITEM
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dorT500
Gear Head
Gear Head


Joined: Jul 10, 2008
Posts: 1638
Location: Galveston County, Tx.

PostPosted: Sat Jun 19, 2010 7:18 am    Post subject: Reply with quote

Maybe I will carve some new duplicates out of wood and coat them with rubber. Laughing
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